Common faults and wear hazards in daily use of rubber processing equipment, troubleshooting and regular maintenance management methods

In the previous section, we were discussing with machinery the problems that exist in the daily use of rubber processing equipment, analyzing common faults of rubber processing equipment, pointing out the wear hazards of rubber machinery equipment and the necessity of equipment lubrication. We believe that standardized lubrication maintenance and equipment management system is the top priority for the use and maintenance of rubber processing equipment, and taking the maintenance of tire rubber production equipment as an example, we proposed various lubrication measures.

In on-site management of mechanical equipment, there are six key elements: human, machine, material, method, environment, and measurement, second only to human. The good operation of equipment can greatly improve the production efficiency of enterprises. However, every device has wear and tear, which means it has a lifecycle. If only relying on initial performance and lack of scientific maintenance awareness, it is difficult to keep the equipment in good operating condition, which is related to the production cost and product quality of the enterprise. The management of rubber processing equipment is also the same. This article analyzes the problems and solutions of these equipment in operation, and introduces the various lubrication points of rubber processing equipment and its oil.

Guangdong Zhenghe Machinery

Most enterprises have long adopted traditional methods for managing and maintaining rubber processing equipment, which generally include:

1、 Strict equipment usage rules. This rule is designed by the manufacturer based on the structural characteristics and working principles of the equipment, with the aim of effectively guiding equipment users to maintain reliable and effective operation of the equipment.

2、 Strict equipment maintenance and lubrication system. In short, these systems can perform 5S management, including maintaining equipment cleanliness and hygiene; Regularly inspect and lubricate equipment; Regularly tighten the connectors on the equipment.

3、 Equipment inspection and troubleshooting. There are many methods for checking equipment failures, some rely on human senses (such as noise, vibration, heating, burning, etc.), some rely on instruments, and some are used to test whether the execution components have action. Combining production practice and constantly summarizing experience, more systematic and technical management methods are often obtained.

4、 Measures and technologies for the use and management of rubber processing equipment. These technologies include continuous improvement of operating procedures, bonding techniques, sealing techniques, lubrication techniques, and even the overall quality of the staff.

It should be pointed out that even if rubber production and processing enterprises have summarized a large number of large-scale management methods and accumulated a lot of management experience, they often cannot effectively reduce maintenance costs, power consumption, workshop noise, and even the increase of production accidents. When summarizing experience, managers will realize that they do not attach enough importance to the new characteristics of equipment management development, and their understanding of equipment management and maintenance is one-sided. The concept of equipment management is outdated, and the selection of equipment maintenance methods is limited. This leads to an unfavorable situation in the management and maintenance of rubber processing equipment in enterprises, and there is an urgent need to find effective measures for improvement and optimization. Why do mechanical equipment failures occur frequently? A statistical fact is that over 80% is caused by excessive wear and tear! More than 50% is due to lubrication failure! Therefore, the management of rubber processing equipment is not only a management issue, but also a technical issue. .

Eight common types of wear and tear in mechanical equipment

The rubber industry generally includes tires, power tires, tubing, rubber products, rubber shoes, molds, waste rubber, skeletons, and other additives. Tires account for over 60% of the rubber industry. The main production equipment includes rubber cutting, compaction, grinding, extrusion, rolling, bonding molding, vulcanization, and online inspection of finished products production lines; Auxiliary equipment includes motors, air compressors, cooling towers, boilers, hot water pumps, mobile equipment, maintenance workshop processing equipment, etc. The tire production process is systematic, and the mechanical equipment for tire production is disorganized, mainly in environments with local high temperatures, heavy loads, and high dust. Therefore, lubrication and maintenance of rubber machinery and equipment are particularly important. The following table provides a brief list of lubrication requirements and major issues for some production lines.

In order to ensure that mechanical equipment is always in good technical condition, can be put into operation at any time, reduce the number of days of downtime due to faults, improve the integrity and utilization rate of the machinery, reduce mechanical wear and tear, extend the service life of the machinery, reduce the cost of mechanical operation and maintenance, and ensure safe production, it is necessary to strengthen the maintenance and upkeep of mechanical equipment.

The maintenance of rubber processing machinery must implement a+quota; Equal emphasis on maintenance and repair, prevention+quota; Regular maintenance, mandatory maintenance, and proper handling of the relationship between use, maintenance, and repair are not allowed. The principle of "only repairing and not maintaining, only repairing and not maintaining" is not allowed. Each team must carry out the maintenance work of various types of machinery in accordance with the mechanical maintenance regulations and types of maintenance, without unreasonable delay. In special circumstances, the maintenance can only be extended with the approval of the responsible specialist, but generally not more than half of the required maintenance interval. To ensure the quality of maintenance machinery, it should be carried out item by item according to the prescribed items and requirements, and not less or less than guaranteed. The maintenance items, maintenance quality, and problems found during maintenance should be recorded and reported to the department's special work; 5. Maintenance personnel and maintenance departments should conduct self inspection, mutual inspection, full-time inspection, and transfer to qualified positions, continuously summarize maintenance experience. Improve maintenance quality. The Rubber Processing Asset Management Department regularly supervises and inspects the mechanical maintenance situation of each unit, regularly or irregularly inspects the maintenance quality, and rewards and punishes those with poor quality.

The above is the relevant content of Guangdong Zhenghe Machinery Network on common faults, wear hazards, troubleshooting, and regular maintenance management methods for rubber processing equipment in daily use. If you want to learn more about rubber processing equipment and sugarcane sugar making equipment exploration, design, production, production, installation, commissioning, maintenance, and repair, please feel free to contact the business specialist of Guangdong Zhenghe Machinery Co., Ltd. via WeChat or phone. Zhenghe Machinery will warmly serve you. Service hotline: 13824803990, 0759-3363353; WeChat ID: 13828211689

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Reminder: Guangdong Zhenghe Machinery relies on new technologies, processes, and products for development, and the manufacturing of equipment strictly follows product manufacturing standards. To improve the quality of the product, the main components such as motors, gearboxes, electrical appliances, bearings, seals, etc. are purchased from imported parts or high-quality domestic brands. The company's processing equipment includes CNC gantry boring and milling, automatic cutting and forming machines, shot peening and painting production lines, and heat treatment production lines. The average technical level of enterprise employees is level 6, and the installation and after-sales service team is good, meeting the various needs of various customers. Customized mode, providing one-stop services for on-site exploration, design, production, production, installation, and debugging according to the actual needs of customers. Business consultation hotline: 13824803990, 0759-3363353; WeChat ID: 13828211689